Thrive Quality
Defect / Scrap Tracking
Scrap Happens—But Flying Blind Makes It Worse
Parts are getting set off the line. But you don’t know:
How many defects are happening right now
Where they’re coming from
Why they’re happening
Or who needs to act—until it’s too late
Most teams rely on paper tags, end‑of‑shift counts, or delayed spreadsheets. By the time you see the data, the damage is already done.
Thrive gives you real-time defect visibility—so issues get addressed while they’re still small.
Proven Results
Real manufacturers. Real numbers.
Thrive Defect / Scrap Tracking
Capture Defects at the Line – Log scrap the moment it happens
See Counts in Real Time – No waiting for end-of-shift reports
Track Defect Reasons – Go beyond “scrap” and capture the why
Escalate to Nonconformance – Turn issues into formal QA actions when needed
Mobile-Friendly – Simple enough for operators, powerful for quality teams
Dashboards + Trends – Spot repeat issues and problem areas fast
Stop reacting tomorrow to problems that started today.
Not Sure If the ROI Is There? Read This First.
If you're still weighing whether a PM overhaul is worth the effort, this is the most useful thing you can read.
ASSA ABLOY came in with the same challenges most maintenance teams face — reactive fire-fighting, manual tracking, and no real visibility into what was overdue. Within two weeks of going live with Thrive, past-due work orders dropped 66% and admin time went from 6 hours to 5 minutes.
Real plant. Real numbers. No fluff.
Fix Problems While the Line Is Still Running
Waiting until the end of the shift doesn’t prevent scrap—it explains it. Thrive helps you:
See issues immediately
Act before scrap piles up
Communicate across teams in real time
Build data for root cause and improvement
Thrive Pricing
We think pricing should be simple, straightforward and right out in the open. If you have questions, just ask us.
Thrive Module Hosted
$600
monthly
Cloud Hosted
ONE Module
Unlimited Users
All updates/version upgrades
All Thrive features/tools included
On-site/virtual training – OPTIONAL (quote)
Data transfer/conversion – OPTIONAL (quote)
ERP integration – OPTIONAL (quote)
Annual Support Contract included in Thrive Hosted price
Thrive Connected Hosted
$950
monthly, billed annually
Cloud Hosted
ALL Modules Included
Unlimited Users
All updates/version upgrades
All Thrive features/tools included
On-site/virtual training – OPTIONAL (quote)
Data transfer/conversion – OPTIONAL (quote)
ERP integration – OPTIONAL (quote)
Annual Support Contract included in Thrive Hosted price
Thrive
On-Premise
$40,000
one-time
ALL Modules Included
On-Premise Install
Unlimited Users
All updates/version upgrades
All Thrive features/tools included
On-site/virtual training – OPTIONAL (quote)
Data transfer/conversion – OPTIONAL (quote)
ERP integration – OPTIONAL (quote)
Annual Support Contract – 15% of current Thrive price
Thrive vs Paper Tags or End‑of‑Shift Scrap Reports
| Feature | Thrive | Manual / Delayed Tracking |
|---|---|---|
| Visibility | ✅ Real-time counts | ❌ End-of-shift summaries |
| Defect reasons | ✅ Captured at source | ❌ Guessed later |
| Communication | ✅ Instant alerts | ❌ Delayed emails or meetings |
| Escalation | ✅ Linked to nonconformance | ❌ Separate, manual process |
| Trend tracking | ✅ Automatic dashboards | ❌ Spreadsheet work |
| Operator adoption | ✅ Simple, mobile entry | ❌ Paper tags or clipboards |
Frequently Asked Questions
Can operators log defects themselves?
Yes. Thrive is designed for quick, simple input right at the line.
Can defects be tied to specific products or lines?
Absolutely. You can track by line, asset, product, shift, or operator.
What happens if a defect needs deeper investigation?
You can escalate it directly into a nonconformance for the QA team.
Is this real-time?
Yes—counts, dashboards, and alerts update instantly.
Companies BIG and Small We Partner With:
Get Demo of Thrive
"Our IT loved working with Thrive!"
"- Beth Wilkerson, Compliance Manager, Specialty Manufacturing
"We have the real-time data for effective daily problem-solving"
- Pete Barboni, Intek Plastics
From Manual Chaos to Connected Excellence — How ASSA ABLOY Scaled Lean Manufacturing with Thrive
"We went from sticky notes and walking back and forth… to seeing everything on one screen." — Serge, Engineering & CI Lead
Norton Modernization
"Easy integration with our systems" - Antonio Ancrum
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866-LEAN-TEC (866 532-6832)
For Technical Support: [email protected]
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